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Bidirectional Dual-Channel DC Test Power Supply

EVWBT Series

The EVWBT Series Bidirectional Dual-Channel DC Test Power Supply enables bidirectional energy flow, supplying power to the load while feeding regenerative energy back to the grid. This energy recovery capability reduces energy consumption and operating costs, making it ideal for energy-regenerative test benches.

Featuring two independent DC output channels, the EVWBT Series allows voltage, current, and other operating parameters to be configured independently for each channel. It can simultaneously support two motor controllers with different voltage ratings, providing a flexible and efficient solution for EV motor and powertrain testing.

Voltage

AC380V ±10%

Frequency

50Hz ±5Hz

Power factor

≥0.99

Total current harmonic

≤3%

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  • Product Description

  • Product Features

Key Advantages

  • 01
    Four-Quadrant Operation

    Enables bidirectional energy flow across the full power range, feeding regenerative energy from EV motor testing back to the grid for greater energy efficiency.

  • 02
    Multiple Operating Modes

    Supports Constant Voltage (CV), Constant Current (CC), and Constant Power (CP) modes.

  • 03
    Fast Transient Response

    Delivers rapid dynamic response for demanding test conditions.

  • 04
    High-Precision Digital Control

    High-speed digital control technology achieves output accuracy of ≤0.1% F.S.

  • 05
    High-Efficiency Power Conversion

    PWM rectification provides PF >0.99, input harmonics 93%.

  • 06
    7-Inch Touchscreen

    Provides intuitive operation and clear, real-time parameter display.

  • 07
    Multiple Communication Interfaces

    Supports remote operation, unattended testing, and integration into automated test systems.

  • 08
    Automatic Line Voltage Compensation

    Automatically compensates for voltage drops caused by cable losses.

  • 09
    High-Reliability Components

    Uses high-quality components from leading domestic and international manufacturers for reliable operation.

  • 10
    Modular Design

    Simplifies maintenance and improves system flexibility and scalability.

  • 11
    Integrated Cooling Design

    Optimized cooling channels ensure low temperature rise, stable operation, and extended service life.

Models & Specifications

Model

Rated Power

Peak Power

Output VoltageOutput channel-1/Output channel-2

Rated Voltage

Rated Current

Peak Current

EVWBT-050-1000

50kW

75kW

24 ~ 1000V

250V

±200A

±300A

EVWBT-080-1000

80kW

120kW

24 ~ 1000V

267V

±300A

±450A

EVWBT-160-1000

160kW

208kW

24 ~ 1000V

320V

±500A

±650A

EVWBT-200-1000

200kW

260kW

24 ~ 1000V

400V

±500A

±650A

EVWBT-250-1000

250kW

325kW

24 ~ 1000V

417V

±600A

±780A

EVWBT-300-1000

300kW

390kW

24 ~ 1000V

500V

±600A

±780A

EVWBT-400-1000

400kW

520kW

24 ~ 1000V

500V

±800A

±1040A

EVWBT-500-1000

500kW

650kW

24 ~ 1000V

500V

±1000A

±1300A

* Note :1) Output voltage can be selected 24~800V or 24~1200V

2) Rated current, peak current, peak power can be customized according to customer requirements

3) Optional EVWST dual output battery simulator with the same specification

Technical Specifications

Category

Item

Parameter

AC characteristic

Input mode

Three-phase Three wire +PE

Voltage

AC380V ±10%

Frequency

50Hz ±5Hz

Power factor

≥0.99

Total current harmonic

≤3%

DC characteristic

Output accuracy

≤±0.1%FS

Source effect

≤0.1%FS

Load effect

≤0.1%FS

Ripple (Vrms)

≤0.2%FS

Response time

≤3mS (10%~90% sudden loading)

Feedback characteristic

AC voltage

AC 342V~420V(Allowable voltage range)

AC frequency

45Hz~55Hz(Allowable grid frequency)

Power factor

≥0.99

Total harmonic content

≤3%

Switching time

≤6ms(+90%~-90% switching)

Feedback power

Supports full-scale power feedback

Communication interface

RS485, CAN, LAN

Security feature

 

 

Insulation resistance

≥20MΩ

Voltage resistance

2000VDC test 60S, no flashover, breakdown

Ground resistance

≤100mΩ

Noise

≤65dB

Protection grade

IP21 (Indoor)

Cooling mode

Forced air cooling

Working environment

Ambient temperature

−10~45℃

Ambient humidity

10%~90%(no condensation)

Altitude

≤2000m

Applications

  • Electric Vehicle Motor Testing

  • Electric Vehicle Powertrain Testing

  • Electric Vehicle Testing

  • Electric Vehicle DC-DC Converter Testing

  • Hybrid Vehicle Generator Testing

Dual-Channel Bidirectional DC Power Supply Operation

Supports bidirectional energy flow across the full power range, with Constant Voltage (CV), Constant Current (CC), and Constant Power (CP) operating modes. Output voltage, current, and power can be configured as required.

In CV mode, the DC output voltage follows the preset value. When the output or input current exceeds the configured source/load current limit, the system enters CC mode, with the current adjustable through the corresponding source/load settings. The port voltage is determined by the external source or load.

When the external power exceeds the configured source/load power limit, the system enters CP mode, with operating power adjustable through the source/load power settings.

Battery Simulation

1) Battery Type Mode

Supports five built-in battery models: LMO, LCO, LiFePO₄, NMC, and lead-acid. Users can configure the number of cells in series and parallel, as well as the initial SOC. IV curves can be previewed before operation.

2) Custom Battery Mode

Users can define battery characteristics and create custom IV curves. Up to 5 custom IV curve profiles can be stored and recalled when required.

During battery simulation, the system dynamically generates IV curves according to SOC changes and displays SOC, charging/discharging status, output voltage, output current, and output power in real time.

DC Programming

Supports Step and Ramp programming modes. Each mode provides up to 10 programmable profiles, with each profile containing up to 50 data sets.

Emergency Stop

Supports both local and external emergency stop controls. In emergency situations, such as motor runaway, the power output can be quickly shut down via the control panel or external emergency stop switch to help protect the test equipment.

Line Voltage Compensation

Software compensation: Users can configure the output cable impedance, and the system automatically compensates for voltage drops based on the configured line resistance.

Self-Discharge Function

  • Disabled: After receiving a stop command, the system maintains the current output voltage and quickly disconnects the output.
  • Enabled: After receiving a stop command, the system rapidly reduces the output voltage to below a safe level before disconnecting the output.

Self-Diagnosis & Protection

Provides comprehensive protection against input overvoltage/undervoltage, overfrequency/underfrequency, overcurrent, and phase loss. Output protection includes overvoltage/undervoltage, overcurrent, overload, overtemperature, reverse polarity, and short circuit, as well as DC bus overvoltage/undervoltage and IGBT overcurrent protection.

The system continuously monitors operating parameters and automatically diagnoses abnormal conditions. In the event of a fault, it rapidly disconnects the main circuit to help prevent damage to internal components.

Communication

Standard interfaces include RS485, Ethernet, and CAN. The system supports remote operation, unattended testing, and integration into automated test systems.

Users can start and stop the power supply, configure operating parameters, and monitor operating status, real-time parameters, and alarm information through the communication interfaces. DBC files are available.

Black Box Function

Automatically stores electrical operating data before and after an alarm event, providing reliable information for fault analysis and troubleshooting.

Pre-Alarm Parameter Settings

Users can configure upper and lower pre-alarm thresholds for voltage, current, and power, with corresponding warning prompts based on operating conditions.

Output Parameter Limits

Upper limits can be configured for output voltage, current, and power. Users can modify these limits to help prevent incorrect operation and potential equipment damage during different testing stages.

Temperature Monitoring

Provides real-time temperature monitoring of critical components, including IGBT modules, transformers, and reactors, to ensure safe and stable operation.

Intelligent Fan Speed Control

The cooling fans automatically switch between off, half-speed, and full-speed modes according to the temperature of internal critical components, reducing operating noise while improving system efficiency.

DC High-Voltage Output Relay Control

The DC output is controlled by a relay, enabling convenient and flexible remote control of the power supply.

Modular Design

The core power units adopt a modular architecture, with standardized modules used for both the PWM rectifier and bidirectional DC/DC converter. A faulty power unit can be quickly replaced to simplify maintenance.

The functional module manufacturing process is standardized, while the laminated busbar design reduces circuit inductance and improves overall system reliability.

Segmented Overload Protection

Current RangeOverload Power RangeMaximum Operating Time
Ie ≤ I ≤ 1.1 × IePe ≤ P ≤ 1.1 × Pe240 s
1.1 × Ie ≤ I ≤ 1.2 × Ie1.1 × Pe ≤ P ≤ 1.2 × Pe120 s
1.2 × Ie ≤ I ≤ If1.2 × Pe ≤ P ≤ Pf60 s

Ie: Rated current
If: Peak current
Pe: Rated power
Pf: Peak power

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