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Bidirectional DC Test Power Supply

EVWB Series

The EVWB Series Bidirectional DC Test Power Supply enables two-way energy flow, delivering power to the DUT and feeding energy back to the grid to reduce energy consumption, space, and operating costs.

It features five built-in battery models, IV curve preview, user-defined battery models, and parallel operation for flexible power expansion.

Ideal for R&D, type testing, reliability testing, and production line testing of electric motors and related products.

Power factor

≥0.99

Total current harmonic

≤3%

Frequency

50Hz ±5Hz

Voltage

AC380V ±10%

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  • Product Description

  • Product Features

Key Advantages

  • 01
    Four-Quadrant Operation

    Enables bidirectional energy flow across the full power range, allowing regenerative energy from EV motor testing to be fed back to the grid for improved energy efficiency.

  • 02
    Multiple Operating Modes

    Supports Constant Voltage (CV), Constant Current (CC), and Constant Power (CP) modes.

  • 03
    Fast Transient Response

    Delivers rapid response to dynamic load changes.

  • 04
    High-Precision Digital Control

    High-speed digital control technology achieves output accuracy of ≤0.1% F.S.

  • 05
    High-Efficiency Power Conversion

    PWM rectification delivers PF >0.99, input harmonics 93%.

  • 06
    7-Inch Touchscreen

    Provides intuitive operation, clear display, and convenient human-machine interaction.

  • 07
    Multiple Communication Interfaces

    Supports remote operation, unattended operation, and integration into automated test systems.

  • 08
    Automatic Line Voltage Compensation

    Automatically compensates for voltage drops caused by cable losses.

  • 09
    High-Reliability Components

    Uses high-quality components from leading domestic and international brands to ensure reliable operation.

  • 10
    Modular Design

    Modular architecture simplifies maintenance and improves system flexibility.

  • 11
    Integrated Cooling Design

    Optimized cooling channels ensure low temperature rise, stable operation, and extended service life.

Models & Specifications

Model

Rated Power

Peak Power

Output Voltage

Rated Voltage

Rated Current

Peak Current

Size(W×H×D)

EVWB-050-1000

50kW

75kW

24 ~ 1000V

250V

±200A

±300A

800×1800×980mm

EVWB-080-1000

80kW

120kW

24 ~ 1000V

267V

±300A

±450A

800×1800×980mm

EVWB-160-1000

160kW

208kW

24 ~ 1000V

320V

±500A

±650A

1200×2000×1080mm

EVWB-200-1000

200kW

260kW

24 ~ 1000V

400V

±500A

±650A

1200×2000×1080mm

EVWB-250-1000

250kW

325kW

24 ~ 1000V

417V

±600A

±780A

1800×2000×1080mm

EVWB-300-1000

300kW

390kW

24 ~ 1000V

500V

±600A

±780A

1800×2000×1080mm

EVWB-400-1000

400kW

520kW

24 ~ 1000V

500V

±800A

±1040A

2200×2000×1200mm

EVWB-500-1000

500kW

650kW

24 ~ 1000V

500V

±1000A

±1300A

2200×2000×1200mm

* Note :1) Output voltage can be selected 24~800V or 24~1200V

2) Rated current, peak current, peak power can be customized according to customer requirements

Technical Specifications

Category

Item

Parameter

AC characteristic

 

 

 

 

Input mode

3-phase 3-wire +PE

Voltage

AC380V ±10%

Frequency

50Hz ±5Hz

Power factor

≥0.99

Total current harmonic

≤3%

DC characteristic

 

 

 

 

Output accuracy

≤±0.1%FS

Source effect

≤0.1%FS

Load effect

≤0.1%FS

Ripple (Vrms)

≤0.2%FS

Response time

≤3mS (10%~90% sudden loading)

Feedback characteristic

 

 

 

 

 

Alternating current voltage

AC 342V~420V(Allowable voltage range)

Ac frequency

45Hz~55Hz(Allowable grid frequency)

Power factor

≥0.99

Total harmonic content

≤3%

Switching timer

≤6mS(+90%~-90% switching)

Feedback power

Supports full scale power feedback

Communication interface

RS485, CAN, LAN

Safety feature

Insulation resistance

≥20MΩ

Voltage resistance

2000VDC test 60S, no flashover, breakdown

Ground resistance

≤100mΩ

Noise

≤65dB

Protection grade

IP21 (Indoor)

Cooling mode

Forced air cooling

Working environment

Ambient temperature

−10~45℃

Ambient humidity

10%~90%(no condensation)

Altitude

≤2000m

Optional Functions

  1. Distribution box PDU: to achieve the load terminal wiring is convenient and other functions, conducive to on-site system integration and improve security.
  2. Release device PDSB: When the grid fails or the power supply is abnormal, it can effectively prevent the damage of the backfilling energy to the test equipment.
  3. Capacitor cabinet: In order to meet the needs of smaller voltage fluctuations, in order to achieve or even exceed the dynamic characteristics of imported equipment.
  4. Insulation monitoring function: online real-time monitoring of the output positive/negative electrode to the ground insulation impedance, to ensure the safety of equipment electricity.

Applications

  • Electric Vehicle Motor Testing

  • Electric Vehicle Motor Controller Testing

  • Electric Vehicle Powertrain Testing

  • Electric Vehicle Testing

  • Electric Vehicle DC-DC Converter Testing

  • Hybrid Vehicle Generator Testing

Bidirectional DC Power Supply Operation

Enables bidirectional energy flow across the full power range. Supports Constant Voltage (CV), Constant Current (CC), and Constant Power (CP) modes, with adjustable output voltage, current, and power parameters.

In CV mode, the DC output voltage operates according to the preset value. When the DC port output or input current exceeds the configured source/load current limit, the system switches to CC mode, where the output and input current can be adjusted independently through the source/load current settings. The port voltage is then determined by the external source or load.

When the external power exceeds the configured source/load power limit, the system enters CP mode. The operating power can be adjusted through the source/load power settings.

Battery Simulation

1) Battery Type Mode

Users can select from five built-in battery types: LMO, LCO, LiFePO₄, NMC, and lead-acid. The number of cells in series and parallel and the initial SOC can be configured. The IV curve can be previewed before starting the simulation.

2) Custom Battery Mode

Users can define battery characteristics and create customized IV curves. Up to 5 custom IV curve profiles can be stored and recalled for operation when required.

During battery simulation, the system dynamically generates and displays the IV curve based on SOC changes. SOC, charging/discharging status, output voltage, output current, and output power can be monitored in real time.

DC Programming

Provides Step and Ramp programming modes. Each programming mode supports up to 10 programmable profiles, with each profile containing up to 50 data sets.

Emergency Stop

Supports both local and external emergency stop controls. In emergency situations, such as motor runaway, the power output can be quickly shut down through the emergency stop switch on the control panel or an external emergency stop switch, helping prevent damage to the customer's equipment.

Line Voltage Compensation

Software compensation: Users can configure the line resistance (output cable impedance), and the system automatically compensates for output voltage drops based on the configured value.

Self-Discharge Function

Self-discharge disabled: After receiving a stop command, the system maintains the current output voltage and quickly disconnects the output.

Self-discharge enabled: After receiving a stop command, the system does not immediately disconnect the power. Instead, it rapidly reduces the output voltage to below a safe level before disconnecting the output.

Self-Diagnosis & Protection

Provides comprehensive protection against input overvoltage/undervoltage, overfrequency/underfrequency, overcurrent, and phase loss. Output protection includes overvoltage/undervoltage, overcurrent, overload, overtemperature, reverse polarity, and short circuit, as well as DC bus overvoltage/undervoltage and IGBT overcurrent protection.

The system continuously monitors operating parameters and automatically diagnoses abnormal conditions. In the event of a fault, it rapidly disconnects the main circuit to help prevent damage to internal components and ensure safe and reliable operation.

Communication

Standard communication interfaces include RS485, Ethernet, and CAN. The system supports connection to a PC for remote operation, unattended operation, and integration into automated test systems.

Users can start or stop the power supply, configure operating parameters, and monitor operating status, real-time parameter values, and alarm information through the communication interfaces. DBC files are available.

Black Box Function

Automatically stores electrical operating data before and after an alarm event, providing reliable information for fault analysis and troubleshooting.

Pre-Alarm Parameter Settings

Users can configure upper and lower pre-alarm thresholds for voltage, current, and power, with corresponding warning prompts according to specific operating conditions.

Output Parameter Limits

Upper limits can be configured for output voltage, current, and power settings. Users can modify these limits according to their requirements, helping prevent equipment damage caused by incorrect operation during different testing stages.

Temperature Monitoring

Provides real-time temperature monitoring of critical components, including IGBT modules, transformers, and reactors, to ensure safe and stable system operation.

Intelligent Fan Speed Control

Based on the temperature of internal critical components, the cooling fans automatically operate in three modes: off, half speed, and full speed. This reduces operating noise while improving overall system efficiency.

DC High-Voltage Output Relay Control

The DC output is controlled by a relay, enabling convenient and flexible remote control of the power supply.

Modular Design

1) Modular Power Architecture
The core power units of the bidirectional DC test power supply adopt a modular design. The PWM rectifier and bidirectional DC/DC converter use standardized modules, allowing a faulty power unit to be quickly replaced.

2) Standardized Manufacturing
The manufacturing process of functional modules is standardized to ensure consistent product quality and reliable performance.

3) Laminated Busbar Design
The laminated busbar design effectively reduces circuit inductance and improves overall system reliability.

Segmented Overload Protection

Current RangePower RangeOperating Time
Ie ≤ I ≤ 1.1 × IePe ≤ P ≤ 1.1 × Pe240 s
1.1 × Ie ≤ I ≤ 1.2 × Ie1.1 × Pe ≤ P ≤ 1.2 × Pe120 s
1.2 × Ie ≤ I ≤ If1.2 × Pe ≤ P ≤ Pf60 s

Ie: Rated current
If: Peak current
Pe: Rated power
Pf: Peak power

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